Case Study: In-House Ultraflow Ceramic-Coated Pump Replacement for Abrasive
The Challenge
A client required a replacement for an existing pump used in a demanding application involving abrasive liquids containing sand, dirt, and small rocks.
The original pump had both a long lead time and a high replacement cost, creating operational risk and potential downtime. The challenge was to source a durable, cost-effective, and readily available alternative capable of handling highly abrasive conditions.
Our Solution
General Pump Company proposed a larger-capacity pump from our own Ultraflow range as a direct replacement. This unit was selected for its improved solids-handling capability, allowing it to manage larger particles and abrasive materials with ease.
To further enhance durability, our in-house engineering team applied a DEVCON ceramic coating to key internal components. This high-performance coating is specifically designed to:
- Increase wear resistance
- Minimise erosion from sand and grit
- Extend service life under continuous duty conditions
The ceramic coating was applied entirely in-house, showcasing our ability to customise pumps to suit specific operating environments and deliver faster turnaround times.
Proven Expertise in Coating Technology
General Pump Company has been applying specialised DEVCON coatings to pumps and components for more than 30 years. Over this time, we’ve proven time and again that DEVCON coatings significantly extend the service life of pumping equipment exposed to erosive and corrosive liquids.
This expertise allows us to offer tailored coating solutions that maximise reliability, protect internal components, and reduce long-term maintenance costs.
The Results
The solution delivered a number of key benefits:
✅ Enhanced abrasion resistance – Significantly reduced wear and erosion
✅ Improved solids handling – Capable of passing larger particles without clogging
✅ Extended operating life – Longer intervals between servicing and replacement
✅ Faster delivery – Avoided extended wait times associated with imported units
✅ Reduced cost – A more economical and effective long-term solution
The Outcome
By leveraging our in-house coating facilities and extensive pump expertise, General Pump Company delivered a robust, reliable, and cost-effective solution that exceeded performance expectations.
This project demonstrates our ability to engineer tailored solutions that improve efficiency, extend service life, and minimise downtime in the most demanding environments.
General Pump Company – Engineering performance, protecting longevity.
Global Reach, Local Touch
1300 662 787 I [email protected] I www.generalpumps.com.au
