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Hose Peristaltic Pumps

Peristaltic pumps, also known simply as hose pumps, are a type of positive displacement pump that utilizes a unique principle of operation involving squeezing a flexible hose or tube to move fluids.

These pumps offer gentle, precise, and versatile pumping solutions for a wide range of applications, making them popular choices across various industries.

What are Peristaltic Pumps?

Peristaltic pumps, also known simply as hose pumps, are a type of positive displacement pump that utilizes a unique principle of operation involving squeezing a flexible hose or tube to move fluids. Here’s a breakdown of their key features and functionalities:

  • Operating Principle: Peristaltic pumps operate on the principle of peristalsis, mimicking the way the human digestive system moves food along the digestive tract. In a peristaltic pump, rotating rollers or shoes compress and decompress a flexible hose or tube in a cyclical manner, creating a series of sealed chambers that move along the length of the hose, pushing fluid through it.
  • Flexible Hose or Tube: The fluid being pumped is contained within a flexible hose or tube, which is typically made of materials such as silicone, natural rubber, or thermoplastic elastomers. As the rollers or shoes compress the hose, it creates a positive displacement action, forcing the fluid to move through the pump.
  • Gentle Fluid Handling: One of the key advantages of hose peristaltic pumps is their ability to handle delicate fluids with minimal shear or agitation. This makes them suitable for pumping shear-sensitive materials, viscous liquids, and fluids containing solids or gases without damaging the pumped material.
  • Reversible Operation: Many peristaltic pumps can operate in both directions, allowing for easy priming, backflow prevention, and clearing of blockages by reversing the pumping direction. This feature enhances their versatility and ease of use in various applications.
  • Self-Priming: Peristaltic pumps are typically self-priming, meaning they can draw fluid into the pump without the need for external priming assistance. This makes them suitable for applications where suction lift or priming difficulties may be encountered.
  • Precise Metering and Dosage: The flow rate of peristaltic pumps can be easily controlled by adjusting the speed of the pump or the size of the hose. This allows for precise metering and dosing of fluids in applications such as chemical processing, pharmaceuticals, and water treatment.
  • Versatile Applications: Hose peristaltic pumps find applications in a wide range of industries, including pharmaceuticals, food and beverage, water and wastewater treatment, mining, biotechnology, and chemical processing. They are used for transferring fluids, dosing chemicals, sampling, and filling applications.
  • Easy Maintenance: Peristaltic pumps have a simple design with minimal moving parts, making them easy to maintain and service. The only part of the pump that comes into contact with the fluid is the hose or tube, which can be easily replaced when worn or contaminated.

 

Here are some common areas where peristaltic pumps are used:

Pharmaceuticals  I  Biotechnology  I  Food & Beverage  I  Water & Wastewater Treatment  I  Analytical Instruments  I  Environmental Monitoring  I  Chemical Processing  I  Medical Devices  I  Mining & Mineral Processing  I  Printing and Packaging

 

Peristaltic pumps offer ideal solutions for pumping needs across Australia, especially when handling abrasive, corrosive, or thick fluids. One notable advantage is their simplicity; devoid of valves, seals, or glands, they are both cost-effective to own and maintain. Typically, only the hose or tube requires periodic replacement.

Moreover, their gentle pumping mechanism minimizes the risk of product damage, rendering them particularly suitable for delicate substances. Additionally, their efficient CIP/SIP capabilities enhance convenience during maintenance routines.

Applications: Food & Beverage  I  Manufacturing Chemical  I  Water & Wastewater  I  Pharmaceutical

Benefits

  • Versatility: Peristaltic pumps can handle a wide range of fluids, including aggressive chemicals, slurries, viscous liquids, and shear-sensitive substances, making them suitable for diverse industrial and laboratory applications.

  • Reliability: The simple design and minimal contact between the pump and the fluid contribute to the reliability of peristaltic pumps, reducing the risk of mechanical failure or downtime.

  • Ease of Use: Peristaltic pumps are relatively easy to operate and maintain, with straightforward tubing replacement and minimal setup requirements, making them accessible even to non-specialized operators.

  • Hygienic: The enclosed tubing design and lack of exposed internal components minimize the risk of contamination, making peristaltic pumps ideal for applications where product purity is essential, such as in the food, beverage, and pharmaceutical industries.

  • Cost-Effectiveness: While the initial cost of a peristaltic pump may be higher compared to some other pump types, the low maintenance requirements, long service life, and reduced risk of product loss or contamination.

Features

  • Flexible Tubing: Peristaltic pumps use flexible tubing that is compatible with a wide range of fluids, including corrosive, abrasive, and viscous substances.

  • No Contamination: Since the fluid is contained within the tubing and doesn’t come into contact with the pump mechanism, there is minimal risk of contamination, making peristaltic pumps ideal for hygienic or sensitive applications like pharmaceuticals or food processing.

  • Reversible Flow: Peristaltic pumps can easily change the direction of flow by reversing the rotation of the rollers, making them versatile for various pumping needs

  • Accurate Metering: These pumps offer precise flow control and metering capabilities, making them suitable for applications where precise dosing is critical, such as in medical devices or laboratory equipment.

  • Low Maintenance: With relatively few moving parts and no valves or seals in contact with the fluid, peristaltic pumps require minimal maintenance compared to other pump types.

Operating Principle of Peristaltic Pumps: Rollers and Tubing

Peristaltic pumps utilize rollers or shoes to compress a flexible tube or hose containing the fluid. The fluid is drawn into the pump tube, held in place by the pump head roller, and expelled as the subsequent roller passes over the tube. As these rollers rotate, they create a vacuum within the tube, facilitating the intake of more fluid for the next roller cycle.

The complete occlusion of the tube between the roller and the track ensures the pump’s positive displacement action, preventing backflow and obviating the need for check-valves when the pump is inactive. Since the fluid only comes into contact with the hose or tube, there’s minimal risk of product contamination, making peristaltic pumps particularly well-suited for applications in the food and beverage and pharmaceutical industries.

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